Don Viaduct

Using UAS and laser scanning to capture the Don Viaduct in full detail, supporting safe rail upgrades without disrupting operations.

Delivering precision and safety in rail surveying.

The Don Viaduct project formed part of the £170m Aberdeen to Inverness upgrade programme, designed to enable faster and more frequent passenger services by doubling the track for bi-directional travel. Plowman Craven supported principal contractor BAM Nuttall from project inception, providing high-accuracy surveying and 3D modelling to inform design, planning and long-term asset management. 

Client challenge.

The upgrade required the installation of a second rail line across the historic Don Viaduct while maintaining safety, access and rail operations. Accurate, high-resolution survey data was essential to support design and construction planning without line closures. 

Key requirements included: 

  • Capturing detailed structural and topographical data without track access 
  • Achieving sub-5 mm accuracy to meet Network Rail Band 1 requirements 
  • Surveying hard-to-reach and under-bridge elements 
  • Producing a fully classified BIM model to support design, asset management and future planning 

The scope included UAS survey capture, terrestrial laser scanning, point cloud consolidation and the creation of an information-rich 3D Revit model. 

Our
solution.

Plowman Craven deployed a combined UAS and terrestrial surveying methodology to deliver full structural and environmental capture without interrupting rail operations. The Vogel R3D UAS system was used to record the viaduct and surrounding landscape to sub-5 mm accuracy, while terrestrial laser scanning provided detailed coverage beneath the structure, including piers, abutments, and river-interface elements. 

Survey data from both platforms was registered into a unified, high-density point cloud to support engineering-grade modelling and eliminate the need for repeat access. The team then produced a detailed Revit BIM model of the bridge, riverbanks and adjoining infrastructure, classifying every visible component to support interrogation, planning and asset management. 

Key elements included: 

  • High-accuracy UAS survey to capture elevations, structure, rail alignment and surroundings safely and rapidly 
  • Terrestrial laser scanning to record under-bridge detail, pier geometry and constrained areas not visible from the air 
  • Data fusion and point cloud management to create a single, verified dataset 
  • Revit BIM model including structural members, fixings and all 80,000 rivets for detailed interrogation 
  • Scenario planning models, including scaffold bridge mock-ups, clearances and temporary works evaluations 
  • Visualisation outputs such as fly-throughs and panoramic imagery to support environment and access planning, including identification of invasive species risks 

This integrated, remote-first approach maximised safety, ensured railway continuity, and delivered a comprehensive digital asset for engineering and long-term management. 

Project benefits.

This project demonstrates the value of precision UAS and laser scanning for complex rail infrastructure, enabling accurate design decisions without disrupting live operations. 

01

Rapid, safe data capture

Fully remote survey reduced on-track exposure and avoided line closures.

02

Exceptional accuracy

Sub-5 mm capture delivered Band 1 compliance, supporting detailed engineering design.

03

Collaborative digital model

A highly detailed BIM model enabled designers, project managers and environmental teams to assess the structure remotely.

04

Future-proof asset record

360-degree imagery and a full digital model support ongoing maintenance, inspection and future upgrade planning.

“An invaluable contribution by Plowman Craven.”

“The project displayed commendable collaborative working on an exacting timescale with an invaluable contribution by Plowman Craven.”

Jack Mitchell

Digital Construction Manager, BAM Nuttall Rail Projects SNE

Project outcome.

Plowman Craven delivered a precise, information-rich 3D model of the Don Viaduct without impacting rail services. The combination of UAS capture and terrestrial scanning provided a safe, efficient and highly accurate solution that supported track-doubling design, logistical planning and environmental assessment. This project reinforces Plowman Craven’s expertise in delivering high-accuracy survey and BIM solutions for complex rail infrastructure. 

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